Five Shocking Facts About Custom T-Shirts

If you think you know everything about custom t-shirts, you may be surprised. This article contains information on Discharge printing, Plastisol, Cotton, and the World’s most expensive t-shirt design. Read on to learn more. If you’re a t-shirt lover or for instance you are interested in embroidery services, these five facts may shock you. But, hopefully, they’ll help you make your next purchase even better.

Discharge printing

Discharge printing is a great way to add a vintage-style feel to custom t-shirts. This unique process uses different inks, some more aggressive than others, to create an all-over print that gives your t-shirt a vintage feel. It can use up to four different ink colors and make a distressed look near the seams and hems of the t-shirt.

To maximize the discharge effect, select a garment that is 100% cotton. The process is difficult on polyester and synthetic fabrics, but these materials do not respond well to discharge ink. Instead, choose thin ring-spun t-shirts to speed up the process. If you want to achieve a precise Pantone match, discharge printing will result in a slightly different color than the original shirt. This can cause some trouble with Pantone matching.


Unlike other products, custom t-shirts are not printed on inventory. As such, custom printing is relatively inexpensive and straightforward to start. However, the most challenging part of starting a business is building a brand.

Cotton has been grown for over 7000 years! The first cotton t-shirt was printed for the movie ‘The Wizard of Oz in 1939. Today, China and India are the world’s largest cotton producers, producing 60 million tons per year! Not only that, but t-shirts are made from various materials, including leather, gold, and even human hair. In 1905, the U.S. Navy adopted t-shirts as uniforms and were initially referred to as skivvies. Their size and weight were sufficient to fill four football stadiums!


Whether you need a small batch of custom T-shirts for a fundraiser or you’d like to print a large design on a large quantity of them, Plastisol can help you do it. Using this method can reduce the time and effort required to produce a high-quality design, while screen printing can be time-consuming.

In contrast to screen printing, Plastisol transfer uses heat to apply the design to a specialized transfer paper. In comparison to the inkjet method, which uses a digital inkjet printer to transfer the design to a t-shirt, Plastisol printing maintains the classic look of screen printing while offering much higher washability. Additionally, Plastisol transfer uses the same high-quality ink used in screen printing and is easier to apply.

World’s most expensive t-shirt design

If you want to have a custom t-shirt out of this world, you might have to pay a fortune. An excellent t-shirt design will set you back almost $40000 and comes with a circular diamond pattern surrounded by sixteen certified diamonds. Of course, that kind of money isn’t for the faint of heart – after all, who wants to spend that much on a t-shirt?

The world’s most expensive custom t-shirt was made for a restaurant owned by John Lenno. It was so famous that the owner bought it as a gift for himself when naming his restaurant ‘Home.’ The t-shirt features the ‘O’ in the Rolling Stones’ logo, designed by a student at the Royal College of Art in London.

Cost to start a custom t-shirt business

If you are looking to start a custom t-shirt printing business, you must determine how much money you can invest in starting your business. While it may seem difficult, you can reduce the cost of starting your business by ordering shirts in bulk. One example is ordering 20 shirts. However, this might lead to excess shirts, which means that you must calculate the total cost of your shirts by multiplying the price of each t-shirt by two.

When starting your t-shirt printing business, you must have a business plan. This document should bring all of the pieces together and keep everything organized. It will help you make decisions on your budget, marketing, and timing, and it will also remind you of important details that can be easily forgotten, like licenses and fees. You can also follow some helpful tips from the book How to Start a Custom T-Shirt Business for Less Than $100 and use it as a guide when setting up your new t-shirt business.